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Founded in year 1996, TECH-SONIC is a pioneer in manufacturing Ultrasonic welding machines for various applications and industries. Some of the applications include Ultrasonic Spot welding, Ultrasonic Wire Splice welding, Ultrasonic Tube Sealing, Ultrasonic flexible circuit battery welding and Ultrasonic continuous seam welding.

Ultrasonic Spot Welding Machines:

Falcon-20, Falcon-35 and Falcon-40 are the 3 different models available for Spot Welding application, each model has different ultrasonic frequency for specific applications.

Some of the applications include :

  • Air bag sensors.
  • Lithium battery connections.
  • Coils.
  • Connectors.
  • Contacts.
  • Gang welds.
  • Heat sinks.
  • Magnetic coils.
  • Motors.
  • Relays.
  • Ribbon cables.
  • Switches.
  • Sensors.
  • Transformers.
  • Wire terminals.

Ultrasonic Wire Splice Welding Machines:


Falcon-20, Falcon-35 and Falcon-40 are the 3 different models available for Spot Welding application, each model has different ultrasonic frequency for specific applications.

Ultrasonic Tube Sealing Machines:

In a single operation, Tech-Sonic's Falcon-K industrial, ultrasonic metal welder crimps, welds and cuts copper and aluminium tubes with diameters / cross-sections of 2 mm to 12 mm (0.8661 inches) with restriction on the wall size.

It is most often used for charge and injection tubes used in the manufacture of air conditioners / HVAC systems and refrigerators, capillary and bulb temperature sensors, and other products that require copper or aluminium tubing.

Ultrasonic Seam Welding Machines:

Tech-Sonic's industrial ultrasonic continuous seam welding unit features the latest in ultrasonic welding technology. The Falcon-SM produces a quality, efficient and consistent ultrasonic seam weld of aluminium and/or copper. It is customized to meet customers' requirements. It's ideal to weld solar panels.

The Falcon-SM delivers all the advantages of ultrasonic welding. It joins similar and dissimilar nonferrous metals, copper, aluminium, nickel, brass, gold, silver and more, in strong, lasting, metallurgic welds. The bonds are typically stronger than soldered- or resistance-welded joints, are high in conductivity, and do not oxidize. Ultrasonic welding lowers production cost and is environmentally friendly because there's no need for consumables, such as solder, flux and crimps, and there's a low energy requirement.

Ultrasonic Armature Welding Machines:

The TECH-SONIC armature welding machine is ideal for use in a wide range of industries, including the electrical, automotive and appliances industries. It provides superior quality and consistency, weld after weld, with an exceptionally fast cycle time.

The advantages of TECH-SONIC machines include a welding time of less than 1 sec, low energy requirement, capable of welding dissimilar metals, produces bonds of superior strength and conductivity.