ADAPTIVE DFS – Screwdriving system for flow-form assembly
The ADAPTIVE DFS is an advanced robot-assisted screwdriving system specifically designed for controlled, automated flow-form assembly. It enables non-cutting, high-strength joining of components without the need for pre-drilling or punching.
Overview
The ADAPTIVE DFS system by DEPRAG revolutionizes automated flow-form screwdriving by offering unmatched flexibility, precision, and integration capability. With its patented control technology and electric drive-based fastening, it adjusts automatically to tolerances in fasteners and components, ensuring reliable connections across diverse material combinations. Its compact design, reduced cycle times, and plug-and-play compatibility with company hardware make it a top-tier solution for industrial assembly. This system is especially suited for manufacturers using new materials, looking to optimize assembly lines, and enhance recyclability at product end-of-life.
Features
- Patented Adaptive Control: Flexible parameterization ensures reliable processing despite fastener or material tolerances
- Non-Cutting Assembly: Flow drill fastening eliminates need for pre-drilling or punching
- Compact & Space-Saving: Shorter rotary separator and downholder reduce spatial footprint
- Cycle Time Reduction: Up to 50% faster through pre-engagement of screws during robot motion
- Seamless Integration: Standardized control cabinets and pre-assembled, extendable cabling ease integration
- Smart Connectivity: Easily connectable to networks, tablets, and laptops via software and hardware optimization
- Eco-Friendly Design: Developed for compatibility with sustainable materials and end-of-life recycling
- High Process Reliability: Controlled fastening ensures reduced stress on both fasteners and products
- Thread Protection: Flow drill screws avoid thread damage for a stronger, more durable joint
- DEPRAG Cockpit Compatibility: Fully integrated with DEPRAG’s digital process monitoring platform
Specifications
- System Type: Robot-assisted flow-form screwdriving
- Drive Type: Controlled electric drive for feed and screwdriving
- Fastening Method: Flow-form (non-cutting) screw assembly
- Tolerance Handling: Automatically adapts to fastener and component tolerances
- Cycle Time: Reduced by up to 50%
- Integration: Standardized cabinet design, extendable cabling, and hardware plug-and-play
- Network Compatibility: Connects to company systems, tablets, and laptops
- Process Monitoring: Fully compatible with DEPRAG Cockpit
- Recyclability Support: Engineered for end-of-life disassembly and material sorting
- Design Focus: Compact, maintenance-friendly, and optimized for new fasteners and materials